Commercial roof maintenance, repair and leaks

Find out what the hail actually broke

Hail repair on commercial roofs, where the damage that matters is often invisible from the ground and a good deal of what gets called hail damage is not.

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A crew working across a large metal roof with ladders and a lift

What is included

Soft metal checked first

Vent caps, gutters, coil fins and flashing take a clean impression. They are the cheapest way to establish that hail actually fell on this building.

Test squares walked under low light

Marked areas walked slowly, early or late in the day, when a shadow across the sheet shows a dent that midday sun hides completely.

Suspect impacts opened

Where a mark might be a fracture, it gets cut and looked at. A membrane can be broken under a surface that still looks whole.

Crushed board found and removed

A hit can leave the sheet intact and the insulation beneath it flattened. Board that has been crushed has stopped doing its job, and it comes out with the repair.

Repairs in matching material

Each confirmed impact patched to the method the membrane was joined by, carried past the bruise into sound sheet rather than dressed with sealant.

Cosmetic and functional findings kept apart

Marks that do not threaten the roof are recorded as marks. The ones that do are recorded as damage. Mixing the two is how owners end up mistrusting a whole report.

How it works

  1. Establish that hail fell here

    The date, what you saw or heard, and what the soft metal on and around the building shows. A roof is surveyed for hail after that question is answered, not instead of it.

  2. Walk it in sections

    Areas marked out and walked one at a time, so the findings carry a location and a density instead of being a handful of photographs.

  3. Confirm by cutting

    Where the surface is ambiguous we cut a test square and look at the plies, the reinforcement and the board. The cut is closed properly before we move on.

  4. Repair what is functional damage

    Fractures patched, crushed board replaced, damaged accessories changed. Cosmetic marks are left alone and written down.

  5. Hand over findings that keep the two apart

    Photographs, locations, what was confirmed and how it was confirmed. Written so somebody who was not there can follow the reasoning.

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What decides the price

How many confirmed impacts there are
Each one is a separate repair with its own preparation, patch and edge. Density across the roof moves the number far more than the size of any single hit.
Whether the board under them is crushed
A fracture in the sheet is a patch. A fracture with flattened board under it is a cut out, a replacement and a reinstatement, which is a different order of work.
What the membrane is
Some sheets patch cleanly and some do not. An aged, shrunken or heavily weathered membrane may not take a patch at all, which changes the conversation entirely.
Test cutting
Cuts are the only way to be certain, and each one has to be opened, recorded and closed again. On an ambiguous roof that is real time before any repair starts.
Surfacing and access
Gravel has to be swept back and reinstated around every repair. A ballasted roof hides its impacts and doubles the time it takes to find them.
Accessories and soft metal
Vent caps, coping, gutters, condenser fins and rooflight domes are replaced rather than repaired, and availability decides how quickly.

We price the job after we know these. We do not publish a rate that ignores them, because it would be wrong for most buildings.

Why the damage is never evenly spread

Hail does not damage a roof uniformly, even though it falls on it uniformly. What decides the outcome of any single impact is what sits directly underneath the point of contact.

A hit over a soft cover board is absorbed. The same hit over a fastener plate has something hard behind it, and the sheet is broken against the plate rather than pushed into the board. A hit on the vertical face of a curb or a parapet that happened to be looking into the storm takes the force at an angle the flat of the roof never sees. A hit on a sheet that was already brittle behaves differently again.

That is why a hail survey is a mapping job rather than a sampling job. The damage clusters, and the clusters tell you something: along one elevation, over a fastener row, on every curb face pointing the same way. A handful of photographs taken from wherever the hatch happens to be tells you none of that, and it is the format most owners are handed.

It is also why the size of the stones is a poor guide on its own. Two buildings on the same street, hit by the same storm, can come out of it with completely different roofs, because one has a soft board under a thick sheet and the other has a thin sheet over plates.

What we will not tell you

We will not tell you that every dent on the roof is damage. Some are and some are not, and the difference is decided by cutting rather than by conviction.

We will not tell you the roof is fine because it is not leaking. A fractured sheet with a sound ply under it holds water out for a while, and the bill for that is deferred rather than avoided.

And we will not survey a roof for hail without first establishing that hail fell on it. That sounds obvious. It gets skipped more often than it gets done, usually by somebody who has already decided what the survey will find.

When owners call about hail

Days after a storm, when the soft metal around the building is visibly marked and somebody wants to know whether the roof took the same. Months later, after a contractor has knocked. And years later, when a roof nobody ever looked at starts leaking in a pattern that finally makes sense to a surveyor.

The cheapest of those three is the first. Nothing about a hail impact improves with time, and the record of what happened is never clearer than it is in the week afterward.

Common questions

How can hail damage a roof without causing a leak?

Because it breaks things that only leak later. Hail rarely punches a hole you can see water through on the day, and a roof that came through the next rainstorm can still be damaged.

  • A fracture can run through the top plies with the bottom one still holding
  • A hit over a fastener plate breaks the sheet against the plate beneath it
  • Insulation can be crushed under a membrane that is still whole
  • Crushed board stops carrying load and stops insulating long before it leaks

Those failures open later, when heat, cold and foot traffic work the fractured sheet until it lets go. A roof looked at after the storm gives you a list of small repairs. The same roof two summers later gives you leaks that nobody can connect to anything.

What is hail bruising, and does it always need repairing?

A bruise is a dent you can feel more easily than see, where an impact crushed what was under the membrane without visibly breaking the surface. Some need repair and some do not.

  • The word came from steep slope shingles and travels badly to a membrane
  • Feeling a dent proves an impact, not a breach
  • What matters is whether the sheet is fractured and whether the board is crushed
  • Neither is settled from the surface, so the honest test is a cut

You will be told confidently, by people who have cut nothing, that every bruise on your roof is damage. Sometimes it is. A dent with a sound sheet over it and board that has recovered is a mark, not a repair. We would rather cut a few test squares and be able to tell you which of the two you have.

Is granule loss on a modified bitumen roof hail damage?

Not by itself. Granules come off a cap sheet with age, sun, foot traffic and every heavy rain, and a roof with bare patches has usually been losing them for years.

  • Hail loss is clustered, roughly circular and sharply defined
  • Weathering is even and gradual, and worst where water always runs
  • The test is what lies under the granules, not how many are missing
  • A hit that fractures the ply felts beneath is damage, granules or no granules

The other clue is direction. Hail arrives on a slant, so its marks concentrate on the elevation it came from and on the faces of curbs and parapets that were looking into it. Loss spread evenly over the whole roof, including the sheltered parts, is telling you about the roof's age rather than about one afternoon.

Does hail damage a metal roof, or is it only cosmetic?

Both happen, and they need separating. A dent in the middle of a panel is usually cosmetic. Damage at the fixings, the flashings and the accessories is not.

  • Panels dent and carry on shedding water, which is what they are there to do
  • An impact that fractures the coating starts corrosion at that point
  • Dents around a fastener can break the seal at the washer
  • Gutters, vent caps, rooflight domes and condenser fins take the real harm

So a metal roof after hail is inspected at its details rather than photographed from a distance. Where the coating is broken, the options run from spot treatment to coating the whole roof, depending on how widespread it is. An owner should be told which of those the roof needs rather than which one is easier to sell.

Someone knocked and told us our roof has hail damage. How do we check that?

Ask them to show you, on the roof, and to say what they cut. An assertion from a driveway about a roof nobody walked is worth nothing either way.

  • Ask when the hail fell, and check that against your own record
  • Ask what the soft metal on the building shows, because that is cheap evidence
  • Ask which findings a cut confirmed and which are surface opinion
  • Be equally wary of a flat no from somebody who also did not go up

They may be right. Genuine hail damage is often invisible from the ground, and owners are also told nothing is wrong when something is. Either way the answer is a survey you can read, with locations, photographs and a note of what was confirmed. If this looks like a matter for your insurer, that record is what helps, and the next conversation is with your carrier.

Read more on this

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    Roof damage repair explained: how damage is assessed, why the wet area decides the cost, and what a repair scope must state before you compare bids.

  • Repair cost

    What actually moves the cost of a commercial roof repair, why nobody can price one honestly from a photograph, and how to compare two quotes properly.

  • Repair or replace

    Whether to repair a commercial roof or replace it, the four facts the decision turns on, how each one is established and what to do when they conflict.

  • Flashing repair

    Roof flashing repair explained: the details that fail first, why sealant is not a flashing, and what a lasting flashing repair involves on a commercial roof.

  • Shingle repair

    Shingle roof repair explained: wind lifted tabs, failed sealant strips, granule loss and flashing failures, and when patching stops making economic sense.

  • Slate repair

    Slate roof repair explained: why slate roofs fail at the fixings rather than the slate, how slipped slates are replaced and what ruins a slate roof.

All resources

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